Bags & mailers

Custom Bubble Mailers, Designed Online

Padded, protective and fully branded — designed in 3D, proofed, and ordered from the manufacturer.

Start designing — free →Watch the 60-second demo
✓ True production dielines✓ Real proof before you order✓ Made in our U.S. factory✓ Ships to your door

Custom bubble mailers — bubble bags — protect fragile items while carrying your brand across every side, and TWOFORM lets you design one online in live 3D. Choose padded poly or a recyclable padded kraft, set your size, and Sam wraps your artwork across the mailer with the self-seal and cushioning built in. Bring a design or brief it from scratch, place your exact codes, approve a real proof, and we manufacture and ship it from our U.S. factory — protection and branding in one lightweight package.

Design it yourself, online

Design your bubble mailers online in real 3D — with instant proofs.

Watch your package build itself on screen. Sam, our in-house AI designer, can create a finished concept in minutes — or bring your own art. You see the real proof before you spend a dollar, approve it, and we manufacture and ship it straight to your door.

Live 3D preview
Your art wraps onto the true dieline as you work.
AI does the design
Sam builds up to 4 real concepts in minutes.
See the real proof
Approve exactly what will be made — no surprises.
We make & ship it
Straight from our U.S. factory to your door.
Design your bubble mailers now →

Materials, structures & finishes

Types
  • ·Poly bubble mailers
  • ·Recyclable padded kraft mailers
  • ·Compostable padded options
Features
  • ·Bubble cushioning
  • ·Self-seal strip
  • ·Tear strip
  • ·Opaque film
Print
  • ·Full CMYK
  • ·Spot / Pantone
  • ·Edge-to-edge branding
Sizes
  • ·Standard to oversized
  • ·Custom dimensions

Built for

Fragile goodsElectronics & accessoriesBeautyJewelryE-commerce & DTCSubscription
How it works

From your idea to a real, ordered bubble mailer

1
Bring it or brief Sam
Upload a design from ChatGPT, Midjourney or your own designer — or brief Sam, our in-house AI packaging designer, from scratch.
2
Sam creates options
You get up to 4 real concepts, already mapped onto your true production dieline. Not mockups — the real structure.
3
Choose your favorite
Pick the direction you love. Every fold, panel, bleed and safe zone is already correct.
4
Fine-tune it
Final edits open up. Adjust anything with Sam until it feels unmistakably yours.
5
Place your exact assets
Drop in your real barcodes, QR codes, nutrition and legal copy — placed by you, pixel-perfect, untouched by AI.
6
Approve the proof & order
See the real proof, approve it, and order. It goes straight to our factory, print-ready, and ships to your door.

Frequently asked questions

Can I really design it myself online?

Yes. TWOFORM's studio puts a live 3D model of your package on screen — brief Sam, our in-house AI packaging designer, or upload art from ChatGPT, Midjourney or your own designer, and watch it wrap onto your true production dieline in real time. You place your own barcodes, QR codes and legal copy pixel-perfect, see a real proof, approve it, and we manufacture and ship it. No design experience needed.

Are recyclable bubble mailers available?

Yes — recyclable padded kraft and compostable options are available alongside standard poly bubble mailers. Choose the material in the studio and the proof updates to match.

Do you actually manufacture it, or hand me off?

We manufacture it. TWOFORM is the online studio for TWO Packaging, a real U.S. packaging manufacturer with its own factory. You design directly with the people who make it — no broker, no handoff, no moment where it stops being real.

Design more packaging

Custom mailer bags
Design in 3D →
Custom corrugated boxes
Design in 3D →
Custom mailer boxes
Design in 3D →
Custom custom pouches
Design in 3D →

Design your bubble mailers and order it made — in one sitting.

Free to start. Real proof before you buy. Made in our U.S. factory and shipped to your door.

Start designing — free →