Custom packaging

Custom Cosmetic Jar Packaging

A cosmetic jar is bought as an object — squat, heavy and handled before it is opened. The packaging around it is a label set on a tightly curved wall plus a carton sized off the lid, and both are harder than they look.

Skip the blank page

You already know what you are packaging, so there is nothing to set up. This opens the design engine with the roll labels structures on screen — then you type your own dimensions and the dieline is generated at that exact size.

Start with a roll labelsGenerate a dieline free

The structures cosmetic jar packaging actually ship in

Every one of these is a construction TWOFORM generates a real production dieline for, at your own dimensions — not a template you have to fit your product into. Each opens the engine already on that package type.

Roll LabelsThe body label on the jar itself, supplied on a roll so a run of any size can be applied consistently rather than one sheet at a time.Typical: 50 ml jar body · 2.5 × 1.25inDesign a roll labels
Circle LabelThe lid — the face people see when jars sit in a row on a shelf or a dressing table, and the natural home for the brand mark.Typical: Lid · 1.75in circleDesign a circle labelSee the dieline →
Straight Tuck EndThe carton around the jar, which is where the full ingredient list can be set at a size people can read — a jar wall never has that room.Typical: 50 ml jar carton · 2.75 × 2.75 × 3inDesign a straight tuck endSee the dieline →

Settle this before you design

A squat jar has almost no straight wall to label

Between the shoulder radius and the base radius, a 50 ml jar often offers little more than an inch of genuinely flat height. A label taller than that will crease at the top or bottom edge. Measure the straight section on the exact jar you are using and design the body label to sit inside it with a millimetre to spare at each end.

The mistake that costs a print run

Trying to fit the full ingredient list on the jar

The list for a finished cream is long and the available wall is short, so brands shrink it until it is unreadable. Put it on the carton, or on a peel-back multi-layer label made for exactly this problem. Squeezing regulated copy into a space that cannot hold it legibly is the most common failure in this category.

How you actually make it

  1. Open the structure above and type your real dimensions. The dieline is generated at that exact size and validated against real manufacturing limits as it draws — if a size cannot be folded, glued and shipped, it says so before you design anything on it.
  2. Describe your brand and the AI designs the artwork directly onto that dieline — not onto a picture of a package.
  3. Place your own logo, barcode and any required panel yourself. The AI leaves them exactly as placed unless you ask it to change them.
  4. Fold it in live 3D to check it, then download print-ready files to use with any printer — or have TWOFORM manufacture it.

Questions about custom cosmetic jar packaging

What size label fits a 50 ml cosmetic jar?

Typically around 2.5in wide by 1.25in tall, but measure the straight wall on your jar — the shoulder and base radii eat far more height than the jar's overall dimensions suggest.

Where does the ingredient list go on a jar product?

On the outer carton, or on a peel-back label if there is no carton. A squat jar rarely has enough flat wall to carry a full list at a legible size.

Do I need a carton around a jar?

It is the practical way to get enough legible panel area, and it protects the lid finish in transit. For direct sales with a peel-back label, a jar can stand alone.

Related packaging

Custom Skincare BoxesThe ingredient list has to be set at real size before the carton is chosenCustom Cosmetic LabelsThe regulated list is longer than the label you wantCustom Bath Bomb BoxesA sphere in a square box has four gaps and will use all of themCustom Honey Jar LabelsTight curvature limits how wide a flat label can be

← All custom packaging by product