Custom packaging

Custom Granola Bags

Granola is heavy, abrasive and sold in sizes people scoop from for a fortnight. The bag has to survive being dropped full, reclose properly and keep clusters from grinding themselves into dust.

Skip the blank page

You already know what you are packaging, so there is nothing to set up. This opens the design engine with the stand-up pouch structures on screen — then you type your own dimensions and the dieline is generated at that exact size.

Start with a stand-up pouchGenerate a dieline free

The structures granola bags actually ship in

Every one of these is a construction TWOFORM generates a real production dieline for, at your own dimensions — not a template you have to fit your product into. Each opens the engine already on that package type.

Stand-Up PouchThe 10 to 12 oz retail size — it stands in a cupboard as well as on a shelf, which is where the pack spends most of its life.Typical: 12 oz · 6.5 × 9.5in + 3.5in gussetDesign a stand-up pouchSee the dieline →
Flat-Bottom / Box-BottomFamily sizes, where the squared base carries a two-pound fill without bowing and gives you two clean side panels for the ingredient story.Typical: 2 lb · 7 × 11in + 4in gussetDesign a flat-bottom / box-bottomSee the dieline →
Quad SealBulk and food-service fills, where four corner seals give the strongest structure per unit of film for a heavy, sharp-edged product.Typical: 5 lb bulk · 8 × 14in + 4.5in gussetDesign a quad sealSee the dieline →

Settle this before you design

A heavy fill decides the film thickness before design starts

Granola runs around 0.45 to 0.55 g/ml, so a two-pound bag is carrying nearly a kilo against its bottom seal every time it is set down. That pushes you to a heavier laminate and a wider seal band than a snack bag needs. Settle the fill weight first — the film specification follows from it, and the film specification changes how the finish will look.

The mistake that costs a print run

Putting the zipper too close to the top seal

On a pack people reach into with a scoop, the opening has to be wide enough to get a hand in. If the zipper sits tight under the top seal there is nothing to grip and the film tears rather than peels. Leave a proper tear strip above the zipper and check the opened width against the scoop that ships with the product.

How you actually make it

  1. Open the structure above and type your real dimensions. The dieline is generated at that exact size and validated against real manufacturing limits as it draws — if a size cannot be folded, glued and shipped, it says so before you design anything on it.
  2. Describe your brand and the AI designs the artwork directly onto that dieline — not onto a picture of a package.
  3. Place your own logo, barcode and any required panel yourself. The AI leaves them exactly as placed unless you ask it to change them.
  4. Fold it in live 3D to check it, then download print-ready files to use with any printer — or have TWOFORM manufacture it.

Questions about custom granola bags

What bag size holds 12 oz of granola?

Roughly 6.5in wide by 9.5in tall with a bottom gusset around 3.5in, which is about 1.5 litres of usable volume. Clustered granola is bulkier than loose oats, so pour a batch and measure rather than trusting a chart.

Will a stand-up pouch hold two pounds?

It will, but a flat-bottom bag holds that weight better — the squared base spreads the load instead of concentrating it on a single bottom seal, and it stays square as the bag empties.

How do I stop clusters breaking up in transit?

Reduce the room they have to move. Size the bag close to the settled volume rather than leaving a lot of headspace, and avoid deep narrow bags where the product at the bottom carries the weight of everything above it.

Related packaging

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