Mylar pouches & bags

Quad-Seal Bag dieline — real and manufacturable, any size

This is a live quad-seal bag dieline drawn by the same structural engine that produces our factory print files — not a stock template. Every cut line, fold line and glue zone below is the real construction, redrawn for whatever dimensions you type in the studio. Manufactured runs start at just 100 units — most bag suppliers won't start under 3,000.

Scale it to your size

Live — 3.1" × 4.7" × 1.6" · redraws as you type
CORNER SEALCORNER SEALCORNER SEALCORNER SEALCORNER SEALCORNER SEALCORNER SEALCORNER SEALTOP SEALTOP SEALTOP SEALTOP SEALTOP SEALTOP SEALBOTTOM SEALBOTTOM SEALBOTTOM SEALBOTTOM SEALBOTTOM SEALBOTTOM SEALPRESS-TO-CLOSE ZIPPERPRESS-TO-CLOSE ZIPPERFRONTGUSSET-RGUSSET-R-INNERBACKGUSSET-LGUSSET-L-INNERQuad-Seal Bag — sample 80×120×40 mmTWOFORM · production dieline · units = mm · flat 240×120 · art+bleed 246×126 (3mm/side) · box 80×120×40TWOFORM · LINE KEY — red solid = CUT · blue dash = FOLD/crease · magenta dash = BLEED (art runs to here) · grey dash = SAFE area · green hatch = GLUE · purple dash = fabrication (seals/zipper) · black = registration

Type any dimensions — every panel, flap and glue zone recalculates. Previews are watermarked; theproduction SVG/PDF with bleed exports from the studio on a paid plan.

Flat blank (this sample)
240 × 120 mm (9.45" × 4.72")
Panels in the die
6
Die-cut features
—
Materials
Made from barrier mylar laminates — clear, metallised, kraft-faced or holographic films — with press-to-close zippers, tear notches and hang holes built into the die.

The construction

Quad-seal mylar bag (the side-gusset tube web with four vertical corner seals welding the gusset edges — all four faces stand flat and crisp). The engine draws it panel by panel — so when you change the dimensions, the geometry recalculates the way a structural designer would redraw it, not the way an image stretches.

How to get a manufacturable quad-seal bag dieline

  1. 1. Bring it or brief Sam

    Upload a design from ChatGPT, Midjourney or your own designer — or brief Sam, our in-house AI packaging designer, from scratch.

  2. 2. Sam creates options

    You get up to 4 real concepts, already mapped onto your true production dieline. Not mockups — the real structure.

  3. 3. Choose your favorite

    Pick the direction you love. Every fold, panel, bleed and safe zone is already correct.

  4. 4. Fine-tune it

    Final edits open up. Adjust anything with Sam until it feels unmistakably yours.

  5. 5. Place your exact assets

    Drop in your real barcodes, QR codes, nutrition and legal copy — placed by you, pixel-perfect, untouched by AI.

  6. 6. Approve it on screen & order

    The live preview is your proof — what you see is the production file. Approve it by ordering, and it goes straight to our factory, print-ready, and ships to your door.

Straight answers

Is this quad-seal bag dieline print-ready?

Yes — it's generated by the same structural engine that builds our factory print files: real cut lines, fold lines, glue zones and dimension callouts. The preview above is watermarked; the production SVG/PDF with bleed exports from the studio on a paid plan.

Can I get it in a custom size?

Yes. Type your exact length × width × depth in the studio and every panel, flap and glue zone recalculates. Nothing is stretched.

What exactly is the construction?

Quad-seal mylar bag (the side-gusset tube web with four vertical corner seals welding the gusset edges — all four faces stand flat and crisp). At the sample size on this page the flat blank runs 240 × 120 mm (9.45" × 4.72") with 6 panels.

Can you manufacture it too?

That's the point. Design on this dieline with AI in the studio, approve it on screen, and the same company manufactures and ships it — with runs starting at just 100 units, where most bag suppliers start at 3,000–5,000.

Design on this exact dieline

Type your real size, put AI artwork on the true structure, and order it manufactured — one company, end to end.

Start designing freeorTry the free dieline generator

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