Custom packaging

Custom Lipstick Boxes

A lipstick carton is right at the small end of what folded board can do, and it has to carry a shade name, a barcode and a full ingredient list on panels barely wider than a finger.

Skip the blank page

You already know what you are packaging, so there is nothing to set up. This opens the design engine with the straight tuck end structures on screen — then you type your own dimensions and the dieline is generated at that exact size.

Start with a straight tuck endGenerate a dieline free

The structures lipstick boxes actually ship in

Every one of these is a construction TWOFORM generates a real production dieline for, at your own dimensions — not a template you have to fit your product into. Each opens the engine already on that package type.

Straight Tuck EndThe standard slim cosmetic carton — a tight footprint around the bullet case with enough height for the shade name to read on shelf.Typical: Standard bullet · 1 × 1 × 3.5inDesign a straight tuck endSee the dieline →
Drawer / SlideA rigid matchbox format for premium and gifting lines, where the tray sliding out is part of the product's feel.Typical: Premium · 1.25 × 1.25 × 4inDesign a drawer / slideSee the dieline →
Reverse Tuck EndOpposite-side tucks make hand-packing faster across a large shade range where the carton is identical and only the print changes.Typical: Shade range · 1 × 1 × 3.5inDesign a reverse tuck endSee the dieline →

Settle this before you design

Three quarters of an inch is the floor on every axis

Below that, the creases tear on the folder-gluer and the carton cannot be made. A slim lipstick case is often close to that floor on two axes, so measure the case at its widest point including any collar and check the result is comfortably above the minimum before designing. If it is not, the answer is a rigid drawer, not a smaller carton.

The mistake that costs a print run

Building a shade range that needs a new dieline per shade

A range lives or dies on being able to add a shade quickly. Fix one carton size for the whole range, fix the position of the shade name, the barcode and the legal copy, and let only the colour and the name change. Ranges designed shade by shade need a full artwork cycle for every addition.

How you actually make it

  1. Open the structure above and type your real dimensions. The dieline is generated at that exact size and validated against real manufacturing limits as it draws — if a size cannot be folded, glued and shipped, it says so before you design anything on it.
  2. Describe your brand and the AI designs the artwork directly onto that dieline — not onto a picture of a package.
  3. Place your own logo, barcode and any required panel yourself. The AI leaves them exactly as placed unless you ask it to change them.
  4. Fold it in live 3D to check it, then download print-ready files to use with any printer — or have TWOFORM manufacture it.

Questions about custom lipstick boxes

How small can a lipstick carton be?

About three quarters of an inch on any side is the practical minimum for folded paperboard. A standard bullet case usually lands near 1 × 1 × 3.5in once clearance is added.

Where does the ingredient list go on a lipstick box?

On the back and side panels at final size, laid out before the front is designed. On a carton this small it is the constraint that decides whether the layout works.

Folding carton or rigid box for lipstick?

Folding for a shade range and volume; rigid for gifting and premium tiers, where the opening motion is part of what is being sold and where the footprint is below what board can fold.

Related packaging

Custom Cosmetic LabelsThe regulated list is longer than the label you wantCustom Serum BoxesHeight is capped by the base you give itCustom Skincare BoxesThe ingredient list has to be set at real size before the carton is chosenCustom Lash BoxesThe tray sets the box, and the lash band must not be compressed

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